Friday, 24 August 2012

the set up

The first days back at work after a two week break. Having spent the start of the week trying to get my head out of beach mode and back into a workshop mindset the last day of this week was taken up in front of the camera. The shoot was for a book idea that I have been putting together with a publishing company. We were working on final shots of the pieces to be featured, a front cover and a few work in progress images. Due to copyright issues I can't publish any of the pictures taken, even the ones featuring a dog and a chicken ( not joking ) I have to say the chicken was a pleasure to work with, and a true professional. 
Anybody who has had experience of a photoshoot will know if your not the photographer or art director but just the subject matter, you will be spending the best part of the day watching the shots being set up. Fighting the urge to wonder off while the scenes were being created, I decided to hang around watch and see if I could learn something. It was time well spent, doing a fare amount of photography for magazine and publicity work, although a total amateur I always try to produce shots that are clear and inform without being messy. Watching the professionals at work today was an education in precision and patience. Each setup was meticulously crafted to show the work to its best. So much effort was put into creating the right atsmophere with props, positioning and light that it took six hours to shoot just four pices of furniture. 
Hopefully some of the dedication I witnessed will inspire me, often the first impression a client has of our work is in the photographs we have taken of it. It's worth a bit of effort.

Friday, 17 August 2012

shading with sand

Tonight is the private view of the 'Celebration of Craftsmanship and Design Exibition' in Cheltinham. I've invited a few guests to come along. The exibition always has a special atsmophere, although everybody is there to sell it doesn't have the commercial hard edge that some shows can have. The setting of the famous lady's collage along with a tradition that sees the halls decked out in arrangements of exotic flowers which immerse you in rich sence as you move around the exhibits, is a beautiful inviroment to show your latest work to clients.
The second piece that I will be showing is a tall jewlery box. Commissioned by a magazine, this piece attempts to revisit the strong influence newly opened trading routes had on western design, most notably on both the Art Nouveau and Art Deco styles.
The main feature of the piece is a panel of marquetry that gives the impression of gazing into a Koi fish pond. I love to work in Marquetry. Designing the image, selecting the best shades and textures of veneer to bring your patten to life is so rewarding. It is a discipline that requires total concentration, control and the need to slow mind and body down. I could spend hours describing the diffrent knives, most home made, that I have collected over the years. The certain set of the cutting angle, or flex in the blade producing just the right cut for a tight curve, or a veneer with a stubborn grain.
The one technique that will allways find its way into my Marquetry work is that of shading with hot sand. Examples of this can be found from the dawn of Marquertry use. The simple prosses of dipping the edge of a section of veneer in a pattern into hot fine sand to scorch and in doing so add depth and interest to a picture amazes me. It's yet another age old woodworking technique that aththough primitive in its simplicity has the ability to be art.

Thursday, 9 August 2012

oyster veneers

This time next week I will be heading up to the private view at The Celebration of Craftsmanship and Design exhibition at Cheltinham. This year I will be showing two pieces, one is a Japanise inspired jewlery box, the other a low round coffee table that I've named the Stump table.
Representing a section through a tree the table is made up of solid Cooper built Walnut sides, shaped round using first a belt sander, then turning to a spokeshave for the final fine adjustment. Once flat, the sides were evenly divided into strip sections of about 30mm. Useing these strips as guides I carved 6mm deep flutes leaving scoops in the finished carving which would give a texture representing tree bark.
For the top I had decided to use Walnut oysters. Cut like salami slices from a Walnut branch and then carefully dried Oysters were used widely in furniture in the middle of the 17th century. Some very fine examples of this style of veneer can be seen in Duch furniture of this period. Considering the unsophisticated tools and glues available to the craftsman of the time the standard of work is truly awe inspiring.
Success with Oyster work starts right at the beginning with the drying process. The best results are achived simply by tying a bundle of say ten Oysters cut at 3mm together and leaving them is a cool dry place in the workshop for about five years. If you need your Oysters a little bit sooner you can experiment with drying them in a Microwave cooker. This can be a bit hit or miss, and with both methods it has to be appreciated that you are working with a very unstable thin layer of end grain, which will never stop moving. 
This movement will have to be taken into account when cutting the Oysters into the ground work, glueing in place (I used a Glue from the Titebond range, they have great elasticity), and finally deciding on the  finish to be used ( oil is good, it enriches the wood and won't craze if movement occurs.
It's a pity that Oyster veneers are not used more often. Ok they can be a bit on the tricky side to use, but it's this and the interesting results that can be achived that make them worth the effort.

Friday, 3 August 2012

it should be an Olympic sport

Ended the week with some extreme hinge fitting. When time is on my side I will attempt to have every part of a project fitted in the workshop before installing it on site. However with one thing and another these last few weeks have been manic. I was lucky to hit the fixed completion date for a pair of fitted bookcases. So I was left with no choice but to leave the hanging of two pairs of doors on the day of delivery. As a rule I don't like working away from the comfort of the workshop. Here I have all the tools I need, I can make as much noise and mess as I like, in short it is my domain.  Working in somebody's home you are obliged to be on your best behaviour, and if some unforeseen problem arises it has to be solved useing only the tools and ingenuity you have to hand. I remember once working in an office in central London at about 8.00 at night and realising we had neglected to pack a hammer in the tool box! We ended up resorting to useing the battery end of a cordless drill. 
Back to my fitting day and my set of doors. Luckily this time I had all I needed with me, the only thing I was short of was time. The bookcases were installed, it was time to turn my attention to the doors. I had 45 minuites to fit them and no more, the room I was working in had just been expensively decorated so no mess and if that was'nt enought the client had just got a very bad temperd baby off to sleep after many attempts, so no noise!
Whatever your technical approach to hinging doors to achive good results it has to be carried out with a calm clear head. So it was that I took a few deep breaths, found my inner calm place, and went to work. 
OK maybe it wasn't a Gold performance, but I think I at least deserved a Silver.

Friday, 27 July 2012

a wonder in wood the Olympic Velodrome

With the Olympic opening ceremony only hours away I can't let the moment go without a mention of my personal favourite Olympic bulding the Velodrome.
Built on time and within budget by Hopkins Architects, the Velodrome is a stunning example of both building green and building with wood. From the elegance of the subtle curve of its exterior walls, clad in 5,000 square Meters of Western Red Cedar, to it's vast interior, which spare in construction, offers unrestricted views of all the action.
A team of 26 specialist carpenters led by designer Ron Webb, took only eight weeks to install the vast cycle track. Constructed using Siberian Pine grown in the permafrost of the north Russian wilderness. This timber grows straight and strong, yet is very malleable. The Pine was left for months to acclimatise in the venue before being laid with millimetre precision onto 356 trusses using 36,000 nails. Siberian Pine is reputed to produce the fastest surface, so we should see some records broken. 
Made from sustainabley sourced timber, the Velodrome is its own torch to just how we can be useing timber in major construction projects.

And best of luck to whichever flag you will be rooting for.

Friday, 20 July 2012

John

This small box of carving chisels were given to me this week by the widow of one of the three people who set me on the path to train as a woodworker. His name was John and he moved into the house opposite my childhood home. John ran a modest joinery shop in the local town, where he specialised in making widows and doors. Over the seven summers I spent hanging out with his two sons, I watched as he slowly transformed his house. First came new windows, then a beautifully proportioned staircase and after the house had been filled with tables chairs and cabinets a well appointed conservatory was built. However as a boy of twelve I was most in awe of the sailing dingy to be found taking up most of the space in the garage workshop. This was John's two year pet project. The boat was made of a rich dark Teak, the aroma of which would migrate over to me as I sat on our front lawn watching him sanding. After being finished in coats and coats of faultless gloss varnish, the boat was ready for its maiden voyage. John knew how we boys had patiently watched as the craft had taken shape, helping out with small tasks that were trusted to us. So when the bows cut a path through a cold November sea for the first time, it was with us boys, excitedly taking turns with the tiller.
John passed away last year. He was content with calling himself a carpenter, the term designer/maker or master craftsman did not sit well with him. To me John was a man who loved his craft, and the simple joy that came from making to the best of his abillitys. There could be no better inspiration.

Friday, 13 July 2012

turning time

Finally have a clear week to make progress on my giant bird feeder commission. When finished it will stand over a meter high by 650mm wide. It's design is based on a three tier Chinese temple, with each section graduating in size. Made in Poplar, the bird feeder will be finished with a weather resistant black lacquer, with gold lacquer details. Rods of solid 4mm brass will run between the stages to keep out unwanted squirrels, but still allow the birds to enter and exit.


My tasks this week were to create each stages roof mouldings, and the turned Bamboo style posts that sit in the corners and connect the frames together. 
I wanted a good deep curve moulding for the roof sections, something that I could not achive on my spindle moulder because of  limitations in the size of cutters it could take. So I resorted to setting a stop on my table saw carriage and haunching out the curve. This was a bit time consuming, but the reward was a more dramatic curve. 

Then it was time to dust down my old lathe. It must be over six months since I've done any serious wood turning. Just like riding a bike it all comes back to you as soon as you get started. The turning tools I used did need a bit of attention, I prefer to use them straight from a trip to the grinding wheel, avoiding any messing around with sharpening stones. It was a pleasure to spend a day at the lathe. And as I listened to that magical crisp noise of wood againsted chisel, I thought how important these sounds are to the woodworker, they tell us if our tools are sharp,under stress or if work is not held fast. It's these skills aquired over time without us even realilising, that built to make a master craftsman.